Engineering Innovation in Light Gauge Steel: Custom 30-Foot Climbing Wall for a Commercial Building

EngineeringLight-gauge steelCommercial

Modern commercial construction demands flexibility, precision, and engineering creativity. At UBC, every project is approached with a solution-driven mindset — especially when client requirements go beyond standard design practices.

This project is a perfect example of how advanced engineering and prefabrication technologies can transform complex ideas into practical, buildable solutions: BIM services for a light-gauge-steel commercial building of 3,879 sq ft in Ohio, USA — a 2-storey commercial building with a mono-sloped roof, modelled from LOD 100 to LOD 500 for both light-gauge steel and timber-framed structures.

Scope of Work

UBC delivered a complete end-to-end solution covering:

  • Engineering
  • 3D Modeling
  • Detailing
  • Permit Set
  • CNC production Files
  • Foundation Design

By integrating design, engineering, and manufacturing workflows, the project ensured smooth coordination from concept to production.

The Engineering Challenge

In Light Gauge Steel Frame (LGSF) construction, the standard engineered wall height is typically 10 feet. However, this project introduced a unique client requirement — a custom 30-foot-high climbing wall panel.

Designing such an oversized structural element presented multiple challenges:

  • Maintaining structural stability at increased height
  • Controlling lateral movement and deflection
  • Ensuring safety under operational loads
  • Achieving manufacturability using prefabrication systems

Innovative Engineering Solution

To successfully engineer the 30-foot climbing wall, UBC’s engineering team implemented a specialized structural strategy.

The oversized wall panel was stabilized using precisely positioned strap connections, which played a critical role in:

  • Enhancing lateral stiffness
  • Distributing loads efficiently
  • Preventing structural deformation
  • Ensuring long-term safety and performance

This solution allowed the structure to maintain strength without compromising construction efficiency or fabrication accuracy.

Software Used

  • Revit MWF — Modeling & Detailing
  • STRAP Software — Structural Engineering & Analysis

Machine Used

  • FrameCAD Machine — Precision production and CNC file execution

The seamless integration between design software and manufacturing equipment ensured accurate component production and reduced on-site adjustments.